Capacidad de fabricación

Manufacturing capability is presented as evidence: process ownership, equipment list, inspection flow and metric definitions follow officially released information.

Resumen de fabricación

El sistema conjunto de manufactura opera una base de aproximadamente 8 000 m² con 26 equipos principales declarados de mecanizado (máquinas CNC Qinchuan, tornos, centros de mecanizado horizontales, fresadoras y rectificadoras de engranajes), conformando una cadena de proyectos que cubre mecanizado de componentes clave, ensamblaje, inspección, embalaje, entrega y seguimiento posventa.

In-house core processes

Gear, shaft and key transmission component machining, assembly and inspection capability (officially released scope).

Partner supply chain

Non-in-house processes are completed by long-term supply partners under final control of the joint system.

Integrated supply products

Certain categories are integrated supply, managed by the actual production route and quality requirements.

Equipos principales de mecanizado declarados

The list covers 26 units across five confirmed equipment categories — not the total plant count. Equipment photos available on request.

Equipo	Cantidad
Máquinas CNC Qinchuan	6
Tornos	4
Centros de mecanizado horizontales	4
Fresadoras de engranajes	6
Rectificadoras de engranajes	6

Proceso de fabricación e inspección

Los pasos siguen la ruta de producción real; solo se muestran los procesos realmente aplicables.

01
Incoming material inspection
Dimension, appearance and hardness checks on raw material and parts
02
Rough machining
Rough turning and milling to remove stock
03
Heat treatment
Quenching/tempering or carburizing per process route
04
Gear hobbing
Gear tooth cutting
05
Gear grinding
Gear tooth finishing
06
Housing machining
Boring, milling and mounting face machining
07
Assembly
Cleaning, assembly and adjustment
08
Running test
Run-in test covering noise, temperature rise and sealing
09
Final inspection
100% final inspection of dimensions, running, noise, temperature and sealing
10
Painting and packing
Coating and export packing

Control de calidad

Incoming inspection → in-process inspection → final inspection: 100% of finished products undergo appearance, dimension, running, noise, temperature rise and sealing checks, with records retained.

99.57%

Tasa de aprobación a la primera (porcentaje de aprobación en inspección única)

98%+

Tasa de entrega puntual (últimos 12 meses móviles)

26units

Equipos principales de mecanizado declarados

100%

Cobertura de inspección final antes del envío

Definitions: first-pass yield is the one-time inspection pass rate (latest internal statistics); on-time delivery is a rolling 12-month statistic.